Installing a New Compressor? Here’s What You Need to Know
While fitting out your manufacturing premises, you may consider the cost of equipment and its benefits to your business. Most of the time, much of our production plant equipment is an absolute necessity and an investment, and other times not so much. This applies to electric compressed air machinery, office chairs, or even vending machines. In particular, choosing air compressors for your operations can be a drawn-out process. You need to evaluate the advantages and disadvantages of each model. Furthermore, you will need to weigh up the cost and its long-term value for your business. We have put together a helpful list of considerations to keep in mind as you browse through compressors. Noise Reduction Although there have been major improvements in air compressors to increase noise reduction, it can be influential in your buying decision. Noise can play a significant role in your workplace, especially when you add other heavy machinery emitting loud sounds. This is a danger to your employees because, in the event of an accident, they may be unable to hear warning alarms. Additionally, excessive noise can reduce their hearing and lead to other health issues. Quick Maneuverability With a small operation, you may not need a large compressor. The advantage of shopping for appropriately sized equipment is that it is far easier to move. Your production needs may change with time, and a portable air compressor will make rearranging your plant that much simpler. Reliable Performance Another element to consider when it comes to sizing is how well a compressor performs. If it is far too small for your operational needs, then you will find that it struggles. This can become a problem as it overworks, leading to costly repairs over time and eventually a waste of money. If a compressor is too big for your production process, a large amount of power is wasted for no reason, rendering your investment just as useless. Whatever you decide, it is always best to speak to industry experts. We can help you make an informed decision to purchase electric compressed air equipment that meets ‒ and exceeds ‒ your requirements and expectations. Call us today at CED Compressed Air Inc. to learn more.
Your Guide to Compressed Air Systems
Air compressors are versatile machines used in various industries for powering pneumatic tools and machines. They work by compressing air and storing it in a tank for later use. When compressed air is released, it powers the equipment, making it an essential part of many industrial operations. When shopping for your plant’s industrial air compressor in Ontario, it can help to have some insight into different makes and models and their advantages. In this guide, we will explore the different types of air compressors and their various applications to help make your purchase easier. Reciprocating Air Compressors Reciprocating air compressors are the most common type of air compressor. They work by using a piston and cylinder to compress air, which is then stored in a tank. They come in various sizes and are ideal for applications that require high-pressure and low flow, such as powering air tools. They are also suitable for intermittent use and are more affordable than other types of air compressors. Reciprocating air compressors can be further classified as single-stage and two-stage compressors. Single-stage compressors compress air in a single stroke, while two-stage compressors compress air in two stages for higher pressures. Rotary Screw Air Compressors Rotary screw air compressors are ideal for continuous-duty applications that require a constant supply of compressed air, using two rotors to compress air, which is then stored in a tank. They are suitable for high-flow and low-pressure applications, such as powering large machinery, air conditioning systems, and spray painting equipment, and are also energy-efficient and quieter than reciprocating air compressors. Centrifugal Air Compressors Centrifugal air compressors are the most powerful type of air compressors. They work by using a rotating impeller to compress air, which is then stored in a tank. They are suitable for large industrial applications that require high flow and high pressure, such as powering turbines and pneumatic drills. They are also energy-efficient and require less maintenance than other types of air compressors. When choosing an air compressor, it is crucial to consider the application and the required pressure and flow. To recap, reciprocating air compressors are suitable for intermittent use and high-pressure applications. In contrast, rotary screw air compressors are ideal for continuous-duty applications that require a constant supply of compressed air. Centrifugal air compressors are suitable for large industrial applications that require high flow and high pressure. At CED Compressed Air, we can help you source, install, and maintain industrial air compressors in Ontario. We have a wide range of air compressors to meet your specific needs. Contact us today to get started!
The Importance of Quiet Air Compressors
Depending on the nature of your business, there may be several reasons you need to look into having an air compressor installed. Air compressor installation can help to improve the efficiency of your manufacturing plant or industrial operation. The one factor many overlook before installation is the amount of sound their compressor will produce. While it may seem insignificant when shopping around, it can contribute to a chaotic workplace over time. Keep reading to learn why you should consider noise carefully before deciding on a model. Occupational Noise is Hazardous Manufacturing businesses must protect their employees with noise-reduction equipment to prevent possible hearing loss. Loud, excessive occupational noise can lead to changes in the human ear structure and “ringing” noises. Another reason why this is a concern is that it could cause accidents on the production line if employees cannot hear each other, leading to serious injuries. Noisy Workplaces are a Risk Your employees’ safety is your first priority, but your entire operation can be just as important in the long term. If the plant floor is loud, it leaves room for missed communication between anyone working on the floor and potentially leads to actual financial losses. In addition, the equipment can be easily damaged with tell-tale sounds covered by the noise and malfunctions may not be picked up on. Loud Noises Contribute to Poor Health While hearing loss is detrimental in itself, the other effects of poor noise reduction equipment are that it can also create many different health conditions and ailments. From hypertension to reduced mental health and even panic attacks, these are reasons enough to invest in machinery that keeps your team safe in more ways than one. There are two distinct factors, which can contribute negatively to the overall sound produced by your air compressor, namely where your compressor is installed and its size. Experts, such as our CED Compressed Air Inc. team, can best advise you on ideal placement positions for your Compressed Air System, and can also supply equipment and additives that will help keep the noise levels down. Additionally, we can assist by ensuring you purchase appropriately sized equipment for your facility. This will improve the efficiency with which your production line operates. To learn more about our Air Compressor Installation services and browse our models, contact us at CED Compressed Air Inc. today.
4 Considerations for Your Air Compressor Service
When scheduling your regular Air Compressor Service with your usual maintenance provider, there are several considerations to keep in mind. Most businesses tend to use the same service providers for long periods because it takes the hassle out of the hiring process. However, over time, this may leave room for error and this can result in poor care or wasted resources on your part. This can leave you with inadequate service, broken down air compressors and compromised industrial manufacturing facilities. The financial cost can be exorbitant and lead to significant losses in the following months. With this in mind, here are four considerations to ensure your service provider continues to meet the expected standards agreed upon. Consistent Expertise Service providers need to uphold their expertise and familiarity with your Compressed Air System, as well as your manufacturing facility. If at any point they change staff or have new employees, they need to ensure that this knowledge is passed over and that standards will continue to be met. On-Call Availability Mishaps can happen, and mechanical faults can occur without warning and disrupt your operations. Therefore, you need a service provider you can rely on who can quickly come out and resolve your issues promptly. If you have to book an appointment well in advance for service, then you may need to look at another provider who can attend to you with the least amount of downtime possible. Value-Added Benefits Depending on the size of your compressed air service provider, they may be able to offer you value-added benefits in addition to their repair and maintenance work. This may come in the form of reduced upgrade pricing, low shipping times for additional parts and free emergency repair services. Additionally, they should be able to provide you with the necessary certification to ensure that you are compliant with industry standards. Superior Customer Service Customer service goes beyond the occasional interactions with your provider. It includes their communication style, transparency, and frequent check-ins. They should be able to assist you quickly in an emergency and provide scheduled maintenance on time, every time. If you feel your current provider is not meeting their contractual service levels, then it may be time to hire an Air Compressor Repair service company that can fill in the gaps well. Our CED Compressed Air Inc. team is here to help! Contact us today to learn more.
5 Signs It’s Time To Get Your Air System Repaired
5 Signs It’s Time To Get Your Air System Repaired A compressed air system is an integral part of many industries, powering manufacturing plants and processing facilities with pneumatics. It’s important to keep your system in good working condition to ensure smooth operations and prevent costly downtime. However, even with proper maintenance, a Compressed Air System can develop issues over time. Routine Air Compressor inspections and repair can help your system last longer, but every now and again emergency repairs may also be required. Take a look at these five signs that indicate it’s time to get your compressed air system repaired. Decreased Air Pressure If you notice that your equipment is not performing as well as it used to or is taking more time to complete tasks, it could be due to low air pressure. This can be caused by a variety of issues, including leaks, clogged filters, or worn-out parts. Unusual Sounds If your system is emitting strange sounds, it’s a sign that something is not working correctly. The sounds could be anything from a hissing noise, which indicates a leak, to a banging or clunking sound, which could be due to a loose or broken part. It’s essential to get these sounds checked out by a professional to prevent further damage. Increased Energy Bills A system that is not working correctly can consume more energy than necessary, leading to higher energy bills. Getting your system repaired can help you save money in the long run. Frequent Breakdowns If your Compressed Air System is constantly in need of TLC, it is a clear indication that it requires attention. Frequent breakdowns can lead to costly downtime and repairs, which can be avoided by getting your system repaired before it completely fails. Oil Or Water If you notice oil or water in the compressed air coming out of your system, it could be due to a problem with the filtration. This can cause damage to equipment and affect the quality of the products you produce. Getting your Compressed Air System repaired can help you maintain the quality of your products and prevent further damage to your equipment. Keeping your Compressed Air System in good working condition is crucial for ensuring smooth operations and prevention of costly downtime. If you notice any of the signs we’ve outlined, it’s time to get your Compressed Air System repaired. At CED Compressed Air Inc., we offer reliable and professional Air Compressor Inspections, Repair Services, and Routine Maintenance to keep your system working at its best. Contact us today to schedule an appointment.
Maintenance Tips For Your Air Compressor
Commercial air compressors are specialized equipment that requires maintenance from time to time to ensure they run correctly. They also require a professional air compressor service and are not something you should try and cut costs around because this can adversely affect production and lead to more unexpected expenses. Bearing this in mind, you may be interested in what is considered best practice when it comes to your air compressor. We share expert advice and tips to help you take care of yours more effectively. Understand Your Compressor Having a professional service and maintaining your compressor is always recommended, but it can help you understand potential issues if you read through the manual. This can give you important information to take note of, such as the manufacturer’s recommendations, suggested maintenance schedules, and even guide you through common troubleshooting problems. Prioritize the Air Filter One of the prevalent issues we find in this industry is that businesses only reach out for help once their compressor is completely run down, and upon inspection, it is often caused by a clogged-up air filter. If your operational output fills up the filter quickly, you need to know how often it needs to be replaced to ensure it continues performing optimally. Follow the Instructions Provided Whether it’s in the manual or from your provider, following expert instructions can ensure you prevent and avoid potential issues. With limited knowledge of how air compressors work, you may not be aware of what is required for upkeep or what you can do yourself within reason. You may also underestimate problems and assume that you can fix a troublesome compressor yourself. Keep a Maintenance Schedule On delivery and installation, you were likely advised how often you need to maintain your compressor. This information can be crucial to the reliability of the equipment and how it affects the rest of your manufacturing operation. By adhering to the proposed maintenance schedule, you can keep your equipment in good working condition, avoid unnecessary bills due to negligence, and rest easy knowing professionals are servicing a vital part of your facility. Regular air compressor services can help you not only lengthen the lifespan of your equipment but also protect your business from the costs of repairs resulting from poor care. CED Compressed Air offers preventative maintenance services and more. Contact us today to learn more about what we can do for your business.
