Types Of Compressed Air Drying Methods
In the manufacturing space, water can easily become problematic as it turns into condensation when your air compressor is in use. Small to medium-sized businesses may need to turn to alternative methods as they budget toward purchasing a dedicated air compressor dryer for their operational needs. With our expertise, we have put together a helpful guide to different types of compressed air drying methods that you can consider. Aftercooler (Air-Cooled) This strange-looking piece of equipment can seem highly technical but has a simple setup. Warm, compressed air fills the bottom of the machine and then works its way through the internal tubes before exiting into the moisture separator. During this process, most “water” is reduced in the air and filtered out. Aftercooler (Water-Cooled) Similar to the air-cooled system, water-cooled aftercoolers are frequently used in various industries because they give you better control over the outflow of air. The machine uses a specific liquid coolant that passes through a multitude of components and draws out the heat of the compressed air. Refrigeration Drying Another popular method is making use of refrigeration drying to address condensation buildup in your facility. It is further separated into cycling and non-cycling systems, but they share the same methodology in that they both cool compressed air almost to freezing temperatures to push out as much water as possible. Desiccant Air Dryers Desiccant dryers provide you with the clean, dry air you need to extend the life of your equipment and ensure the quality of your end product. All air dryers incorporate unique, patented technology and energy-saving options. While this is not an exhaustive list of alternatives, it can give you a better understanding of the processes and systems used. Depending on your choice of air compressor drying method, you will find that specific methods can have significant advantages, from low maintenance and readily available equipment to cost-effectiveness, With the high costs associated with running a full-on production facility, regardless of the nature of your business, you are aware of how expensive equipment can become, although buying the appropriate machines is beneficial in the long run for cost savings and optimized efficiency. This informative article can help guide you into making a considerable decision for your business, whether for the short- or long-term. For more information on air compressor drying, our diverse product range, or technical support, contact us today.
Refrigerated Air Dryers: Why You Need One
When working in a high-paced manufacturing environment, you depend on using optimal equipment for production and practical for your daily operations. This can vary from specialized machinery, such as refrigerated air dryers, to less strenuous ones. Before you weigh the costs and become discouraged about the impact of one in your operation, read on for more information about the benefits of a refrigerated air dryer. Improved Codependency For those less technical, it is important to know that your compressor works hand in hand with a refrigerated air dryer. Without it, your compressor has to work twice as hard to perform optimally, resulting in increased breakdowns and production downtime. These two specific machines are essentially codependent and can ensure a long lifespan for both. Affordable Buy-in While most equipment comes with hefty price tags, you are assured that this specific machine is reasonably priced and is much more affordable than you realize. Putting off purchasing large ticket items until necessary is a common practice for most small to medium-sized businesses. Equipment can be expensive, and this can lead to severe financial burdens if you have not budgeted for it. However, condensation buildup can quickly become bothersome and hazardous, which is why investing in a dryer now can save you money in the future. Dependable Usage Unlike most other machinery, you can rest assured knowing that your dryer is much easier to maintain and highly dependable. While professional maintenance and servicing are still required, you are guaranteed a dryer that will work effectively almost all year. Having this advantage gives your business a significant boost in production and helps you achieve better results every time. With this in mind, you may be curious as to what a refrigerated air dryer can do for your work and if it is needed. There are three specific conditions addressed when using one: Temperatures are less than 50°C. Your pressure dew output is between 3 °C and 4 °C. You require an effective way to manage condensation. For more information on our refrigerated air dryers and other products available from CED Compressed Air Inc., contact us today.
3 Signs Your Air Compressor Dryer Needs Service
As a business owner, you understand the value and role that equipment plays in your day-to-day operations. It keeps you running, creates highly efficient workflows, and aids in optimizing your end products. That’s why it is so important to maintain your air compressor dryers and such for long-term use that you can count on. Regular servicing and maintenance not only improve the functionality of your equipment but also reduce the risk of mechanical failures due to negligence. But with a busy business and meeting consumer demand, it may not be at the top of your to-do list. With this in mind, we have compiled 3 signs to look out for that indicate your equipment is in need of an expert hand and immediate service. Poor Performance Over time, equipment in general will start to age, even with the most stringent maintenance routine. But when you have installed a relatively new air compressor dryer on the production floor and it has lower efficiency rates than expected, there could be a problem. Not only will this affect moisture within the work site, but it can also result in lower-quality output. Visible Concerns A key issue that can impact businesses across sectors is the buildup of rust. Particularly in production facilities, it not only indicates serious deterioration but can also affect the quality of products and your employees’ safety. Rust is the direct result of high levels of moisture in the air, which indicates that your dryer is not functioning as it should. Increased Downtime If you notice your equipment keeps stalling due to moisture levels and airflow, it can be related to a poorly functioning dryer. There are several ways it can impact your business, resulting in low output, bad-quality products, and eventually a loss in sales. With inconsistent running, your dryer can cause all of this. There are no shortcuts to servicing; it is not a simple job that you can do yourself with the guidance of a tutorial you watched online. It is imperative to rely on the experts who work in this industry. Therefore, scheduling your recommended services and calling us out in emergencies are important parts of maintaining your air compressor dryers effectively. At CED Compressor Air, we can advise you on how frequently your equipment needs to be checked, what simple inspections you can do for yourself, and alert you to potential problems that may arise. Call us today to find out more about our service options for your air compressor dryers, and other similar equipment.
Why Atlas Copco is a Trusted Air Compressor Brand
When you’re in the market for a new air compressor, you’ll find that you have a wide variety of options available to you. There are many things to consider, including size, budget, features, and brand! One of the most well-respected brands in the industry is undoubtedly Atlas Copco. Being the largest compressor manufacturer in the world, Atlas Copco range of compressors are praised for their durability and effectiveness, and in this article, we’ll take a look at some of the reasons why you should consider this trusted brand for your next compressor purchase. A Long, Rich History Atlas Copco has been around for many decades. The company, which was first just called ‘Atlas’ was established way back in 1873 and worked mainly in the railway industry. In the 1940s, ‘Atlas’ became ‘Atlas Copco’ and this is when the company really started experiencing growth and expanding its product range to what it is today. With over 150 years in the industry, Atlas Copco has certainly become a tried and trusted name! Available in Over 180 Countries Originating in Sweden, Atlas Copco compressors and their many other products are now available in over 180 other countries around the world, including Canada, South Africa, and many others. With over 49,000 employees, the company is doing very well for itself and has gone from strength to strength in recent years. With its international presence, Atlas Copco has established itself as one of the most successful air compressor brands currently on the market. Sustainability In this modern day and age, it is very important for the companies that we support to be sustainable. Atlas Copco has made a commitment to sustainability by living up to the highest ethical standards and plans to grow in a way that benefits both its staff members and its clientele. The impact that they have on the environment is a factor that is taken into consideration by the Atlas Copco team. Are you looking to purchase Atlas Copco compressors in Canada? Here at CED Compressed Air, we are proud stockists of Atlas Copco products. Browse our diverse range of air compressors to get an idea of our product range, or contact our team of experts should you have any questions.
Air Compressor Maintenance Tips from the Experts
Just like any other piece of equipment or machinery, air compressors require regular maintenance in order to function correctly. Luckily, air compressors are praised for their minimal maintenance requirements, so if you just follow a few easy steps, you should enjoy your compressor for many years to come! As experts in the industry, CED Compressed Air has compiled a few of the most important air compressor maintenance tips. Purchasing the Right-Sized Air Compressor Maintenance begins at the time of purchase. If you buy the right-sized compressor for your needs, you can expect fewer issues down the line and you’ll save yourself from having to pay for costly repairs. Remove Moisture From the Tanks Receiver tanks accumulate a lot of moisture, and the condensate should be removed frequently. An Electric Timed Auto Drain installed on the bottom of the tank valve will ensure that you are releasing the water with the air pressure from the tanks before the air gets sent downstream. Replace Hoses When Needed Keeping an eye on your compressor’s hoses and replacing them when necessary is an essential part of any air compressor maintenance plan. Keep in mind that the longer your hoses are, the more chance there is of them presenting you with potential issues. Hoses can seam oil or crack and cause both air and oil leaks, causing a mess and potential downtime. Call in the Experts Do the above maintenance tasks sound a little bit overwhelming? If you feel like you and your team are not quite capable of handling your own maintenance, then you may find it beneficial to call in the help of the experts, who will ensure that your maintenance is done right! Here at CED Compressed Air, we provide preventative maintenance services for your air compressor. Our experts are extremely knowledgeable and experienced when it comes to air compressor maintenance and what it entails. Allow us to partner with your regular maintenance team to provide your compressors with the customized care that they deserve. Contact us today for further information.
4 Mistakes That May Damage Your Compressed Air System
Are you the new owner of a compressed air system, or are you perhaps currently looking for an air compressor for sale? If so, it’s important that you are aware of some of the most common mistakes that people make when it comes to their air compressors. If you can avoid these mistakes, you can expect to extend your system’s lifespan and ensure that it is working in optimal condition. Buying the Wrong Size One of the most common mistakes is people buying the wrong size compressor for their operation. It may be tempting to purchase a smaller compressor, as smaller compressors are typically more affordable than larger ones. But if the compressor that you buy is too small for the operation’s needs, it will most likely lead to higher maintenance costs over time. Not Having the Right Control Mechanisms in Place Having the right control mechanisms, such as air filters, circulation pumps, pressure switchers, dividers, and more, is just as important as having the right air compressor. If you are unsure about which control accessories are needed for your operation, you should reach out to a professional for guidance. Thinking You Know Everything If you are new to compressed air systems, there is a lot that you need to learn. There is no shame in asking for assistance. In fact, our experts at CED Compressed Air would gladly assist you in picking out the right components for your system. Avoiding Maintenance Yes, it is true that compressed air systems require far less maintenance than other types of systems, but that doesn’t mean that you should neglect maintenance altogether. Having a detailed maintenance plan in place extends the lifespan of your system and picks up on any potential issues ahead of time. Are you looking for an air compressor for sale in Ontario? Here at CED Compressed Air, we offer a wide range of top-quality Atlas Copco air compressors. Feel free to get in touch with our expert team if you have any questions regarding air compressors. We take pride in helping businesses of all sizes with their air compressor needs.
Optimizing Your Compressor For Cost-Savings
If you own or manage a business, chances are you are always on the lookout for effective ways to reduce your energy usage and keep costs low. This can include switching over to LED lighting, managing stock levels, or even cutting back on equipment usage during peak hours. Whether you have a large, heavy-duty, or small air compressor, you have seen the impact it has on your utility bills at month’s end. This may lead you to consider how to introduce cost- and energy-savings to your business to benefit both financially and sustainably. We explore how you can do this with your specialized equipment, like your compressor. Accurate Forecasting Over- or under-producing can actually lead to exorbitant costs quickly. Understanding your baseline, customer demand, and production output can help you accurately forecast how much time you need to use the equipment. By monitoring these elements, you will be able to assess your compressor usage and cut back in an effective manner. Tackle Air Leakages Equipment that is cared for at regular intervals and repaired as needed is likely to have fewer mechanical failures. Air compressors are no different, and when neglected, you may notice that yours is running and working harder with minimal difference in its efficiency. This is a result of leakages, which can be easily resolved with the help of professionals. Review Equipment Even if you have taken excellent care of your equipment over the years, everything has a lifespan, including a compressor. Aged machinery can lead to higher costs because it tends to work harder to deliver the same output. Not only will you be using an excessive amount of energy, but your bills will skyrocket. A specialist can assess the lifespan of your compressor. Boosting Productivity While you may not consider your employee’s productivity as an important aspect of cost-savings, you will be surprised to learn that it is linked. If you have employees who are not trained or are not working as effectively as they should be in their roles, you will see this reflected in your monthly costs. By reworking your team’s productivity, you may find ways to run your compressor in a less expensive way without reducing the quality of your output. This list of practical tips can help you reduce your energy use and increase your savings over time. We can help you fit your small air compressors, aid with repairs, and guide you on the best equipment choices to make. Contact us today to learn more.
The Benefits of Buying a New Atlas Copco Compressor
As a small business owner, every cost determines whether you survive another fiscal year. This can range from choosing service providers carefully and cutting back on energy usage to evaluating the feasibility of buying an Atlas Copco compressor new or renting one out. In this article, we take a more in-depth look at what benefits buying new can afford you. Reliable Safety When hiring out equipment, you need to assess the quality and condition of it. However, there is a possibility that you may not be able to spot age-related and internal failures. This can create an unsafe environment for not only your employees but also your premises. When you buy equipment, you are assured of the best condition machinery that has never been used. This can provide you with peace of mind, knowing you can truly rely on your compressor. Decreased Downtime Depending on who you rent your compressor from, they may have huge demand, which can cause delays in your production schedule. As you wait for a machine to be delivered to you, you are losing out on manufacturing time and reaching your customers quickly. When you purchase equipment new, you will never have this issue aside from service and repair time in the future, which you can plan around. Increased Differential Advantage You may find yourself working in a competitive industry, where other businesses race to deliver products to customers. When you own your own equipment, you can work as needed to meet demand and out-manoeuvre your competitors. But if you rely on rental compressors, you may find yourself held back by hiring schedules or potential mechanical failures from excessive usage. Contrary to popular belief, renting is not always the most cost-effective solution. Businesses need to adapt accordingly to their needs and find ways that give them the most cost savings. At CED Compressor Air SE, we strive to provide affordable options to our clients without compromising on the quality or efficiency of our equipment. If you are in the market to buy an Atlas Copco compressor, contact us to learn more about our product range.
Installing a New Compressor? Here’s What You Need to Know
While fitting out your manufacturing premises, you may consider the cost of equipment and its benefits to your business. Most of the time, much of our production plant equipment is an absolute necessity and an investment, and other times not so much. This applies to electric compressed air machinery, office chairs, or even vending machines. In particular, choosing air compressors for your operations can be a drawn-out process. You need to evaluate the advantages and disadvantages of each model. Furthermore, you will need to weigh up the cost and its long-term value for your business. We have put together a helpful list of considerations to keep in mind as you browse through compressors. Noise Reduction Although there have been major improvements in air compressors to increase noise reduction, it can be influential in your buying decision. Noise can play a significant role in your workplace, especially when you add other heavy machinery emitting loud sounds. This is a danger to your employees because, in the event of an accident, they may be unable to hear warning alarms. Additionally, excessive noise can reduce their hearing and lead to other health issues. Quick Maneuverability With a small operation, you may not need a large compressor. The advantage of shopping for appropriately sized equipment is that it is far easier to move. Your production needs may change with time, and a portable air compressor will make rearranging your plant that much simpler. Reliable Performance Another element to consider when it comes to sizing is how well a compressor performs. If it is far too small for your operational needs, then you will find that it struggles. This can become a problem as it overworks, leading to costly repairs over time and eventually a waste of money. If a compressor is too big for your production process, a large amount of power is wasted for no reason, rendering your investment just as useless. Whatever you decide, it is always best to speak to industry experts. We can help you make an informed decision to purchase electric compressed air equipment that meets ‒ and exceeds ‒ your requirements and expectations. Call us today at CED Compressed Air Inc. to learn more.
Your Guide to Compressed Air Systems
Air compressors are versatile machines used in various industries for powering pneumatic tools and machines. They work by compressing air and storing it in a tank for later use. When compressed air is released, it powers the equipment, making it an essential part of many industrial operations. When shopping for your plant’s industrial air compressor in Ontario, it can help to have some insight into different makes and models and their advantages. In this guide, we will explore the different types of air compressors and their various applications to help make your purchase easier. Reciprocating Air Compressors Reciprocating air compressors are the most common type of air compressor. They work by using a piston and cylinder to compress air, which is then stored in a tank. They come in various sizes and are ideal for applications that require high-pressure and low flow, such as powering air tools. They are also suitable for intermittent use and are more affordable than other types of air compressors. Reciprocating air compressors can be further classified as single-stage and two-stage compressors. Single-stage compressors compress air in a single stroke, while two-stage compressors compress air in two stages for higher pressures. Rotary Screw Air Compressors Rotary screw air compressors are ideal for continuous-duty applications that require a constant supply of compressed air, using two rotors to compress air, which is then stored in a tank. They are suitable for high-flow and low-pressure applications, such as powering large machinery, air conditioning systems, and spray painting equipment, and are also energy-efficient and quieter than reciprocating air compressors. Centrifugal Air Compressors Centrifugal air compressors are the most powerful type of air compressors. They work by using a rotating impeller to compress air, which is then stored in a tank. They are suitable for large industrial applications that require high flow and high pressure, such as powering turbines and pneumatic drills. They are also energy-efficient and require less maintenance than other types of air compressors. When choosing an air compressor, it is crucial to consider the application and the required pressure and flow. To recap, reciprocating air compressors are suitable for intermittent use and high-pressure applications. In contrast, rotary screw air compressors are ideal for continuous-duty applications that require a constant supply of compressed air. Centrifugal air compressors are suitable for large industrial applications that require high flow and high pressure. At CED Compressed Air, we can help you source, install, and maintain industrial air compressors in Ontario. We have a wide range of air compressors to meet your specific needs. Contact us today to get started!
