The Role of Industrial Air Compressors in Sustainable Manufacturing in Ontario
Many industries across Canada are involved in reevaluating their processes in light of the desire to be cleaner, greener, and less impactful on our earth. One area that deserves attention is the use of industrial air compressors in Ontario and all across the country. In this blog post, we will explore how these machines can contribute to sustainable manufacturing and the adoption of eco-friendly practices. New Energy-Efficient Technologies Air compressors are used in many manufacturing processes, from the motor industry, mining, and pharmaceuticals all the way through to food production. Compressed air is used for powering tools, controlling pneumatic machinery, operating instrumentation, and operating functions like sealing, labelling, and filling containers in food and beverage production, pharmaceuticals, and cosmetics, to mention just a few. Traditionally, these processes have been energy-intensive, but things are changing. New technology in this sector is focused on energy-efficient and demand-based designs, making them more economical to run and less impactful on the environment. Reducing Waste and Emissions By incorporating pneumatic and other compressed air processes, manufacturers can reduce waste by improving the precision of their outputs (for example, in cutting, shaping and assembly), which helps reduce mistakes and material wastage and assists in sustainable processing practices. Emissions can be monitored and controlled by ensuring efficient air delivery, minimizing leakages, regular maintenance, and periodic upgrades to ensure optimum performance of the system as a whole. Full System Audits It is a good idea to schedule a comprehensive system audit to pinpoint vital performance metrics like actual delivery to production, system reliability, and compressed air quality. This information can be used to identify chances to increase efficiency. It can also address issues such as air misuse, inefficient system setups, and machines that are mismatched in size for their required operations. To find out how you can contribute to sustainable manufacturing practices through the effective use of industrial air compressors in Ontario, contact CED Compressed Air today. Our team of experts is standing by to establish your needs and meet them with our cutting-edge technologies while keeping up to date with initiatives like “Save on Energy”.
Refrigerated Air Dryers: Why You Need One
When working in a high-paced manufacturing environment, you depend on using optimal equipment for production and practical for your daily operations. This can vary from specialized machinery, such as refrigerated air dryers, to less strenuous ones. Before you weigh the costs and become discouraged about the impact of one in your operation, read on for more information about the benefits of a refrigerated air dryer. Improved Codependency For those less technical, it is important to know that your compressor works hand in hand with a refrigerated air dryer. Without it, your compressor has to work twice as hard to perform optimally, resulting in increased breakdowns and production downtime. These two specific machines are essentially codependent and can ensure a long lifespan for both. Affordable Buy-in While most equipment comes with hefty price tags, you are assured that this specific machine is reasonably priced and is much more affordable than you realize. Putting off purchasing large ticket items until necessary is a common practice for most small to medium-sized businesses. Equipment can be expensive, and this can lead to severe financial burdens if you have not budgeted for it. However, condensation buildup can quickly become bothersome and hazardous, which is why investing in a dryer now can save you money in the future. Dependable Usage Unlike most other machinery, you can rest assured knowing that your dryer is much easier to maintain and highly dependable. While professional maintenance and servicing are still required, you are guaranteed a dryer that will work effectively almost all year. Having this advantage gives your business a significant boost in production and helps you achieve better results every time. With this in mind, you may be curious as to what a refrigerated air dryer can do for your work and if it is needed. There are three specific conditions addressed when using one: Temperatures are less than 50°C. Your pressure dew output is between 3 °C and 4 °C. You require an effective way to manage condensation. For more information on our refrigerated air dryers and other products available from CED Compressed Air Inc., contact us today.
Does Your Business in Ontario Need an Air Compressor Upgrade?
Does Your Business in Ontario Need an Air Compressor Upgrade? Whether your business operates in the automotive, agricultural, pharmaceutical, or manufacturing industries – there’s a high chance you need a reliable air compressor. Today we’ll look at the applications within your industry and some essential air compressor products and services in Ontario. Automotive Industry Air compressors are essential to every step of the automotive production process. They have made the entire automotive production line less physically demanding, less time-consuming and ultimately more cost-effective. Oil-injected, rotary-screw compressors are recommended for this industry as they offer an efficient and quiet air compression solution with lower energy cost and constant air pressure output to get the job done effectively. Agricultural Industry With the help of modern technological advancements, farming yields have been optimized to meet the human food demand. Higher output with lower production costs helps keep food products affordable and accessible to humanity. Air compressors contribute to various steps in the agricultural production process, including irrigation, crop spraying, ventilation, machine operation, tire inflation, and more. Heavy-duty air compressors are recommended for this industry as they can withstand heavy usage, endure harsh outdoor weather conditions, and offer reliability to beat the consequence of a spoiled or contaminated end product. Pharmaceutical Industry When it comes to the pharmaceutical industry, cleanliness and flawless precision are top priorities. Air compressors are used to power pneumatic tools that measure ingredients and formulas in the lab and harden and coat various medicines. They are also used for moulding plastic containers, labelling, and packaging pharmaceutical products. Due to the highly sterile environment, oil-free air compressors are essential for this industry as they provide a zero standard for air contamination. Manufacturing Industry Secondary sector producers rely on a variety of machines, equipment, and tools to produce and manufacture many products for the tertiary sector. Air compressors optimize and streamline every manufacturing process step by reducing the need for hard physical labour with increased accuracy and precision. There is an effective air compressor solution to solve various manufacturing challenges. Air compressors do everything from filling the tires of goods transport vehicles, precise measuring of product ingredients, production line operations, and product packaging. Air compressors in Ontario and beyond are an essential part of daily operations at every level of the primary and secondary sectors, across a multitude of industries. Contact C.E.D. Compressed Air Inc today to meet your industry’s air compressor needs.
Keep Production Costs Down by Maintaining Your Air Compressor Parts
Keep Production Costs Down by Maintaining Your Air Compressor Parts Air compressors are essential pieces of equipment across a multitude of industries. They are responsible for streamlining and optimizing the production process to ensure a quality and consistent end product. Each compressor is different depending on the industry it is used in. That being said, here are some of the most common guidelines to take preventative maintenance measures to ensure your air compressor parts stay in top condition. Refer to the User-Manual Every compressor comes with a tailored user manual to help you learn about best practices and guide you through basic troubleshooting. Some problems are not easily fixed, so if you can’t find a solution in the user manual. That’s when it’s time to book a service with your local professional air compressor parts and services provider. Do a Daily Inspection A thorough daily inspection can save you from costly repairs. Here is a checklist you can use: Check hoses and make sure they aren’t buckled up. Examine tubes and piping for any damage. Inspect electrical wiring for cuts or frays. Make sure all bolts and pipe connections are tight. Check the gauges and other instruments for possible damage. Check Oil Levels Compressors that use oil must have their oil levels checked daily before operation. Much like a motor vehicle, air compressors have a gauge that tells you the current level of oil. Compressor oil is important for lubricating and sealing the rotors from air leakage as well as helping to remove heat from the compressed air. Oil should be clean and topped up daily or completely changed if contaminated. Inspect The Air Filter Breathable air is littered with dirt, dust, and other contaminant particles. These air pollutants cause problems for air compressors, from valve malfunctions and line obstructions to unnecessary wear and possible mechanical failure. Be sure to contact your manufacturer and follow their precise guidelines for changing, fitting, and maintaining your air filter. Drain Moisture from the Tank Air compressors have a receiver tank that captures all moisture while it is being used. These tanks have valves that can drain the moisture out of the tank. This is important to do daily and should be a part of your maintenance schedule. Air compressors require a strict preventative maintenance schedule to ensure that all air compressor parts are in top functioning condition to avoid serious and expensive problems. Contact C.E.D. Compressed Air to meet your industry’s parts and preventative maintenance needs in Ontario today.
Compressed Air Dryers: The Different Types and Their Operating Principles
Compressed Air Dryers: The Different Types and Their Operating Principles The use of air compressor dryers is essential in many industrial facilities that require a constant supply of dry, compressed air. It is essential to understand the various types of compressed air dryers and their operating principles to select the right one for your facility. What is a Compressed Air Dryer? The purpose of an air dryer is to separate moisture from industrially processed air. Dryers are crucial to industrial operations because moisture in industrial air can damage pneumatic systems, freeze pipelines, cause corrosion to metal parts, and cause bacteria or mold growth inside pipes. Things to Know Before Choosing an Air Dryer It is important to keep in mind that your business may require multiple types of air compressors, as well as multiple types of air compressor dryers. When researching air dryers, it is wise to know a few things about your air compressor and your business: Your compressed air’s specific uses and temperature requirements. Your required pressure dew point – This figure is essential for the proper performance of your air compressor. It will also determine the type and strength of the dryer you need. The environment within which your air compressor operates. The Three Different Types of Air Dryers 1) Refrigerated Air Dryers These are widely used in industrial applications because of their relative ease of maintenance and relative cost-effectiveness. This type includes cycling, non-cycling, and variable speed dryers. For air-drying applications, refrigerated air dryers have no special requirements, such as minimum dew points, and work by cooling air to lower the temperature sufficiently to condense moisture. 2) Desiccant-type Air Dryer Desiccant dryers use desiccant material – specialized drying agents – to adsorb water vapour from process air. A desiccant dryer system comprises two towers ‒ one that dries the air and another that regenerates the desiccant. Single towers are less common, and both are suitable in corrosive and hazardous environments without requiring electricity. Desiccant materials are hygroscopic substances with a high affinity for water that act as dehumidifiers. The low dew point of these compressed air dryers makes them ideal for colder climates and industries that need super-dry air. There are three types of desiccant air dryers: heated, heatless, and heat of compression. 3) Membrane Dryers These dryers are available with a choice of various types of permeable material to extract moisture from processed air. Often used for small projects and single points of use, these dryers are suitable for gas extraction applications, including food production. Membrane dryers are simpler to use, quieter and require less maintenance than other systems. Today, compressed air dryers are an integral part of most compressed air systems. It is essential to select the right air dryer for your facility to extend its lifespan and avoid costly shutdowns. Call us today at CED Compressed Air Inc for more information on our air-compressed dryers or to request a quote.
Care For Your Air Compressor: Maintenance Programs and Their Benefits
Care For Your Air Compressor: Maintenance Programs and Their Benefits Standard maintenance, such as the one performed on equipment that works consistently until it expires, is not sufficient for air compressor maintenance. To ensure smooth and safe operations and prevent expensive downtime and work interruptions, you should implement compressor maintenance programs. Preventive Maintenance is Better Than Repair How important is preventive maintenance for air compressors? Imagine going for a long drive without checking your car’s engine first. You might get to your destination all right, but there is also a huge possibility of you breaking down without warning and ruining your journey. You might find yourself stranded without any possible help, or worse, stuck in the middle of a busy road causing trouble. That is what it’s like when you don’t get preventive maintenance done for your air compressor parts. You don’t know when a problem would arise- and when it does, it disrupts your production and cost you a whole lot more than necessary. You need a proactive approach that benefits the longevity and operability of your compressor and all associated equipment. Preventative Maintenance The air compressor is a high-tech machine and requires routine preventive maintenance to ensure everything works correctly. By catching mechanical problems early, you can avoid costly repairs and system downtime. The maintenance checklist and schedule are designed based on the type of compressor, and your installer will assist you accordingly. To ensure everything works properly, have all consequential system components inspected ‒ some daily, others weekly, monthly, quarterly, or annually. Early detection of problems allows you to rectify them. As a result, preventative maintenance can involve inexpensive measures that prevent more costly situations in the future. Benefits of Air Compressor Maintenance Identifying and correcting parts that need cleaning, replacing, or lubricating before they cause a breakdown leads to a more efficient function, resulting in lower energy costs. A preventative maintenance schedule coupled with predictive maintenance is the best approach to avoid downtime and prevent costly expenses of repairs and injury to personnel. Detected problems are scheduled for repairs and planned around production. Keeping your air compressor in working order is vital. Don’t neglect these critical components of your facility and their maintenance, even when things seem to work flawlessly. Our CED Compressed Air Inc sales team can advise you through equipment selection, installation and air compressor maintenance. Contact us for a free quote.
