When scheduling your regular Air Compressor Service with your usual maintenance provider, there are several considerations to keep in mind. Most businesses tend to use the same service providers for long periods because it takes the hassle out of the hiring process.
However, over time, this may leave room for error and this can result in poor care or wasted resources on your part.
This can leave you with inadequate service, broken down air compressors and compromised industrial manufacturing facilities. The financial cost can be exorbitant and lead to significant losses in the following months.
With this in mind, here are four considerations to ensure your service provider continues to meet the expected standards agreed upon.
Table of Contents
- Consistent Expertise
- On-Call Availability
- Value-Added Benefits
- Superior Customer Service
- Pre-Use Checks
- Required Maintenance
- AC Compressor Servicing Precautions
- FAQ: Air Compressor Maintenance
4 Considerations for Your Air Compressor Service
Consistent Expertise
Service providers need to uphold their expertise and familiarity with your Compressed Air System, as well as your manufacturing facility. If at any point they change staff or have new employees, they need to ensure that this knowledge is passed over and that standards will continue to be met. Preventative maintenance will also play a crucial role in this process.
On-Call Availability
Mishaps can happen, and mechanical faults can occur without warning and disrupt your operations. Therefore, you need a service provider you can rely on who can quickly come out and resolve your issues promptly. If you have to book an appointment well in advance for service, then you may need to look at another provider who can attend to you with the least amount of downtime possible.
Value-Added Benefits
Depending on the size of your compressed air service provider, they may be able to offer you value-added benefits in addition to their repair and maintenance work. This may come in the form of reduced upgrade pricing, low shipping times for additional parts and free emergency repair services. Additionally, they should be able to provide you with the necessary certification to ensure that you are compliant with industry standards.
Superior Customer Service
Customer service goes beyond the occasional interactions with your provider. It includes their communication style, transparency, and frequent check-ins. They should be able to assist you quickly in an emergency and provide scheduled maintenance on time, every time.
If you feel your current provider is not meeting their contractual service levels, then it may be time to hire an Air Compressor Repair service company that can fill in the gaps well.
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When using a compressor, what should be checked before use?
Before using an air compressor, it’s crucial to perform a few checks to ensure safety and optimal performance. These include:
- Visual Inspection: Check for any visible damage to the compressor unit, hoses, and fittings. Ensure all guards are in place.
- Oil Level: For lubricated compressors, verify the oil level is within the recommended range.
- Air Filter: Inspect the air filter for cleanliness and ensure it’s not clogged.
- Drain Valve: Ensure the drain valve is closed before operation.
- Pressure Gauge: Confirm the pressure gauge is functioning correctly.
- Power Source: Check that the power cord and connections are secure and undamaged.
What maintenance is required for an air compressor?
Regular maintenance is key to extending the life and efficiency of your air compressor. Essential maintenance tasks include:
- Draining the Tank: Regularly drain moisture from the air receiver tank to prevent corrosion.
- Checking Oil Levels: For oil-lubricated compressors, check and top up oil as needed. Change oil according to the manufacturer’s recommendations.
- Cleaning/Replacing Air Filters: Clean or replace air intake filters to ensure clean air supply.
- Inspecting Belts: Check drive belts for wear and tension, adjusting or replacing as necessary.
- Checking Hoses and Fittings: Inspect for leaks or damage and tighten fittings.
- Servicing Safety Relief Valves: Test safety relief valves periodically to ensure they function correctly.
- Cleaning Cooling Fins: Keep cooling fins clean to prevent overheating.
What precautions should be observed when servicing an electric air conditioning compressor?
Servicing electric air conditioning compressors requires strict adherence to safety protocols due to the presence of high voltage and refrigerants:
- Disconnect Power: Always disconnect the main power supply to the unit before commencing any work. Verify power is off using a multimeter.
- Refrigerant Handling: If the system contains refrigerant, it must be recovered by a certified technician using appropriate equipment to prevent environmental release and comply with regulations.
- High Voltage Safety: Be aware of high voltage components. Use insulated tools and follow lockout/tagout procedures.
- Personal Protective Equipment (PPE): Wear safety glasses, gloves, and appropriate work clothing.
- System Pressure: Understand that the system may be under pressure, even when powered off.
- Manufacturer Guidelines: Always refer to the manufacturer’s specific service manual for detailed procedures and precautions.
FAQ: Air Compressor Maintenance
Q: How often should I perform air compressor maintenance?
The frequency of maintenance depends on the type of compressor, its usage, and the operating environment. However, a general guideline is to perform daily checks (like draining the tank), weekly inspections (like checking oil), and monthly or quarterly more in-depth servicing as recommended by the manufacturer.
Q: What happens if I don’t drain the air compressor tank?
Failing to drain the air compressor tank allows moisture to accumulate. This can lead to rust and corrosion inside the tank, potentially weakening its structure and leading to leaks or even catastrophic failure. It can also contaminate the compressed air supply, affecting tools and processes that use it.
Q: Do all air compressors need oil changes?
No, not all air compressors require oil changes. Oil-free compressors are designed to operate without lubrication in the compression chamber. However, oil-lubricated compressors do require regular oil checks and changes according to the manufacturer’s schedule.
Q: How can I tell if my air filter needs to be cleaned or replaced?
You can typically tell if your air filter needs attention by its appearance. If it looks dirty, clogged with debris, or discolored, it’s likely time for cleaning or replacement. A noticeable decrease in airflow or performance from your compressor can also indicate a clogged air filter.
Q: Can I use any PSI setting with my tools?
No, you should not use any PSI setting with your tools. Each air-powered tool has a specific operating pressure range for which it is designed. Exceeding this recommended PSI can damage the tool, cause it to malfunction, or lead to a safety hazard. Always check the tool’s specifications and set your compressor’s regulator accordingly.