As a business owner, you understand the value and role that equipment plays in your day-to-day operations. It keeps you running, creates highly efficient workflows, and aids in optimizing your end products. That’s why it is so important to maintain your air compressor dryers and such for long-term use that you can count on.
Regular servicing and maintenance not only improve the functionality of your equipment but also reduce the risk of mechanical failures due to negligence. But with a busy business and meeting consumer demand, it may not be at the top of your to-do list.
With this in mind, we have compiled 3 signs to look out for that indicate your equipment is in need of an expert hand and immediate service.
3 Signs Your Air Compressor Dryer Needs Service
Poor Performance
Over time, equipment in general will start to age, even with the most stringent maintenance routine. But when you have installed a relatively new air compressor dryer on the production floor and it has lower efficiency rates than expected, there could be a problem. Not only will this affect moisture within the work site, but it can also result in lower-quality output. preventative maintenance
Visible Concerns
A key issue that can impact businesses across sectors is the buildup of rust. Particularly in production facilities, it not only indicates serious deterioration but can also affect the quality of products and your employees’ safety. Rust is the direct result of high levels of moisture in the air, which indicates that your dryer is not functioning as it should.
Increased Downtime
If you notice your equipment keeps stalling due to moisture levels and airflow, it can be related to a poorly functioning dryer. There are several ways it can impact your business, resulting in low output, bad-quality products, and eventually a loss in sales. With inconsistent running, your dryer can cause all of this. For more information, you can visit FAQs page.
There are no shortcuts to servicing; it is not a simple job that you can do yourself with the guidance of a tutorial you watched online. It is imperative to rely on the experts who work in this industry. Therefore, scheduling your recommended services and calling us out in emergencies are important parts of maintaining your air compressor dryers effectively.
At CED Compressor Air, we can advise you on how frequently your equipment needs to be checked, what simple inspections you can do for yourself, and alert you to potential problems that may arise.
Frequently Asked Questions about Air Dryer Service
How do you know if your air dryer is going bad?
Several indicators suggest your air dryer may be failing. These include a noticeable increase in moisture or condensation in your compressed air lines, a drop in air quality, or the dryer unit itself making unusual noises. You might also observe a decrease in its efficiency, leading to higher energy consumption. If you notice any of these signs, it’s crucial to have your air dryer inspected by a professional.
How often should an air dryer be serviced?
The ideal service frequency for an air dryer depends on its type, usage, and operating environment. However, a general guideline is to perform routine maintenance every 6 to 12 months. This typically includes checking filters, inspecting for leaks, cleaning components, and verifying performance. For specific recommendations tailored to your equipment and usage, consulting the manufacturer’s manual or a qualified technician is best.
How do you know if your air compressor is going out?
Signs that your air compressor might be failing include a significant decrease in air pressure output, unusual noises like grinding or knocking, excessive heat generation, or frequent cycling on and off. You might also notice oil leaks or a persistent smell of burning oil. If your compressor is taking longer to build pressure or is not reaching its optimal pressure, it’s a strong indication that it needs attention.
What is the lifespan of an air dryer?
The lifespan of an air dryer can vary significantly based on its type, quality of manufacturing, maintenance practices, and operating conditions. Generally, desiccant dryers can last between 10 to 20 years, while refrigerated dryers might have a lifespan of 5 to 15 years. Proper and regular maintenance is key to maximizing the operational life of any air dryer.
When to replace an air dryer?
You should consider replacing your air dryer when it consistently fails to meet performance standards, requires frequent and costly repairs, or its energy consumption becomes excessively high. If the cost of repairs approaches a significant percentage of the cost of a new unit, or if it’s no longer effectively removing moisture, replacement is often the more economical choice. Also, if the unit is nearing the end of its expected lifespan and experiencing recurring issues, it’s time to consider an upgrade.
How often should you change the desiccant in an air dryer?
The frequency of desiccant replacement in an air dryer depends on the type of desiccant, the operating conditions (like inlet air temperature and humidity), and the dryer’s design. Typically, desiccant may need replacement every 2 to 5 years. However, it’s advisable to inspect the desiccant regularly for signs of degradation, such as clumping, colour change, or reduced drying capacity, and replace it as needed based on these observations or manufacturer recommendations.
Ensure Optimal Performance: Schedule Your Air Compressor Dryer Service Today!
Don’t wait for costly breakdowns. Regular professional maintenance is key to extending the life of your air compressor dryer, improving efficiency, and preventing unexpected downtime. Our expert technicians are ready to help you keep your operations running smoothly. Call us today to find out more about our service options for your air compressor dryers, and other similar equipment.